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Overview:
There are multiple standards for 9x39 ammunition, even within brands like Wolf and Tula, which use different projectile diameters and headspace specifications. During our development with Wolf ammo, we noticed inconsistent loading pressures between production lots. Tula ammo showed similar issues; for example, at the SHOT Show, we received demo ammunition with lighter loads than those we tested with in-house, causing functional failures in our weapons.
Chamber Variability:
Chamber dimensions vary significantly between 9x39 Wolf, 9x39 Russian, 9x39 CIP, and several 9.3x39 variants. We’ve observed these differences firsthand using tooling for all these types, and some were even mislabeled by manufacturers. Key differences include shoulder angle and length, which we’ve measured between 10° and 17°. These discrepancies can cause excessive brass stretching and neck failures upon firing.
Projectile size:
During the development of weapons and suppressors, we identified inconsistencies in projectile dimensions. The Wolf and Tula ammunition showed a size range of .358” to .364” (9.09 mm to 9.245 mm). In contrast, the orginal 2017 barrels were designed with a bore diameter of .354” (9 mm), a groove diameter of .364” (9.25 mm), and a rifling depth of .005” (.125 mm).
This variation in projectile size significantly impacted performance. Some lots of ammunition functioned better than others. Twice upon receiving a new case of ammo, gas port locations had to be adjusted to ensure proper cycling in non-suppressed AR platforms. These issues became particularly apparent when new cases of ammunition arrived, further complicating the original development project.
Different and inconsistent loads:
Pressure differences due to changes in the powder loads were also observed and documented.
Our Solution:
To address these compatibility issues, we’ve partnered with Starline and MÔS-Tek to develop barrels, projectiles, and cases that function seamlessly together. Our goal is to establish a new standard, the 9x39US, featuring a .364" / 9.245mm bullet diameter with a 278-grain weight. Additionally, we have created custom dies for reloading.
What Does This Mean for You?
Using our ammo and barrels ensures compatibility. Our ammo is also compatible with KAK barrels and barrels sold by Wolf, Tactical Kinetics, Krebs Customs, and Piedmont Cartridge. However, we observed some case separations in high-volume, full-auto firing—over 1,000 rounds in a few hours on a hot day. Adjusting the head space solved this issue. For optimal performance, consult a gunsmith and use our gauges to confirm correct headspace.
If you’re using a different combination of ammo and barrels, please consult a qualified gunsmith to ensure safety. We have standardized on a .364" (9.245 mm), 278-grain projectile. Any other diameter should not be used with our barrels or cases.
Key Differences in all 9x39 Ammunition:
Shoulder Angle: Varies from 10° to 17° among manufacturers, impacting shoulder length.
Headspace: Variations up to 0.03" in headspace can affect accuracy, ejection reliability, and may lead to case separations.
Projectiles: observed variations between 3.62" / 9.21mm to 3.66" /9.3mm.
Can I use 9.3 projectiles in Roswell’s barrels?
No, they are not the correct diameter (.364" / 9.245 mm).
Can I load and shoot your projectiles supersonic?
No, our projectiles are copper-plated lead and are not suited for high speeds or pressures.
Can I use my Go/No-Go gauges on Roswell’s barrels?
No, you cannot. We cannot guarantee the compatibility of gauges you may have, such as those for 9x39 Wolf, 9x39 Russian, or 9x39 CIP, even if they are labeled as such. To ensure proper fit and functionality, always use Roswell Manufacturing gauges labeled 9x39us with our barrels.
Can I reload 9x39?
Yes, reloading is possible if you have the necessary skills and tools. Be mindful of the above considerations—verify headspace and case length carefully. If you already have a setup that works, we recommend using your existing cases and tools with our projectiles.
Do KAK/Wolf dies work?
Yes, as long as they match your chamber dimensions.
If I want a bolt-action weapon built, who should I contact?
MÔS-Tek, the maker of our barrels, will take orders for bolt-action rifles. Visit MOS-Tek.com.
If I want a custom gun built, what should I do?
Find a reputable gunsmith and ensure they use our barrels and gauges.
Will Roswell Manufacturing build or convert a weapon for me?
No, not at this time.
Can my barrel be converted to 9x39US?
Possibly, but it may be more cost-effective to purchase a new barrel.
Please do not contact us if you purchased a weapon online or at a swap meet and encounter ammo issues or case separations. Always consult a qualified gunsmith to confirm compatibility.
Stay Safe: We are not responsible for accidents resulting from negligence or unsafe practices.
